Melissa Ma
Junior Mechanical Engineering Student @ University of Toronto | Engineering with a Purpose
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UofT Decisionics Lab
(Research Intern)
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Designed a fabrication process to improve steel fiber composite sensors using additive manufacturing, vacuum chamber, Scanning Electron Microscope, and planetary mixer that increased the fiber uniformity by >97%.
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Developed a microscopic image analysis process using MATLAB and assembled an automatic image collector using Arduino, belt-drive motor, and a 3D Printed motor mount that reduced the image collection time by >75%.
Publications/Awards:
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Uniform Dispersion of Steel Fibers in Silicone Composites via an Externally Applied Magnetic Field - Materials Letters 2022. Publication
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On the Use of Magnetic Fields for Dispersing Steel Fibers in Silicone - ASME Materials 2022
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First Place at UofT Undergraduate Engineering Research Day 2021!
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American Society of Mechanical Engineers SMASIS 2022 Conference






Vaccum Chamber used in the fabrication process
3D Printing Experimental Setup; designed bricks that can be assmebled into a stand (similar to lego) in SolidWorks.


Experimental Setup (3D printed stand and neodymium magnets)

The two-part silicone substrates used in the fabrication process


Planetary Mixer used in the fabrication process

Measuring the Conductivity & Resistivity of the Samples Using a LCR Meter


Obtaining Images from a Fiber Optic Microscope (left) and a Scanning Electron Microscope (right)


Easter Egg: Desoldering chips from a waste PCB board to recycle the metal content!
Lessons Learned
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It's very important to keep documents organized from the get-go; especially in research, a lot of iterations are needed and data could become messy fast. Therefore, properly creating and naming folders (with a set convention) is key to high efficiency.
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If you have the vision of creating something that could improve certain processes, go for it! During my research internship, I proposed the idea of using a MATLAB algorithm to analyze microscopic images, instead of doing it manually. At the same time, I streamlined a process to snap hundreds of microscopic images semi-automatically (again, to avoid having to perform the task manually). By implementing both of these ideas, I was able to increase the efficiency of my research project.
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Last but not least, I learned a lot about how composite materials, their fabrication process, and mechanical properties.